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Camuyano's Expedition Truck (Version 1.0)
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(Updated 02/02/2005)
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Introduction
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In the cruising sailboat world
there is a common refrain that says, "don't wait for the perfect boat to go
cruising in; just go." Using the same logic I have decided to, rather than
wait for the perfect truck to come along, equip my current vehicle for overland
expeditions.
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The vehicle will be used mainly in North America but if, after testing
the vehicle, we feel it is up to the job, we may use it for international
trips. After all, during the Turtle Expedition's trip to Iceland, the camera crew
used a nearly stock Dodge Ram 1500 that was able to keep up with the Turtle IV
without major problems except for a warning light and almost running out of fuel.
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I will document my upgrades through frequent updates to this page so that
my experience may help others who are in the process of upgrading their vehicles
for adventures close to home or in far away places.
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The Truck
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The truck is my 2001 GMC Sierra 1500 SLE extended cab with a Vortec 4.8 litre V8 that
I have owned since new. It is a jack of all trades used to commute to and from work on most
days as well as for running errands, long family trips, business trips, working on
my land, transporting materials for home projects as well as for boating, kayaking
and skiing trips.
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To say that the truck is versatile is an understatement. It is
extremely comfortable on the highway (friends say that it rides like a Cadillac) and
the extended cab offers plenty of space for up to 6 adults. Although I have not spent
much time off-roading with the truck, I've managed to drive it back into the woods
on our property through rutted, muddy trails full of old logs. (I've also gotten it stuck
to the axles just off my driveway but that was probably my fault.)
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The truck is stock except for the
addition of a Four Wheel Hawk pop-up camper along with the tidedowns and 12V
wiring for the camper. A couple of years ago I added Dunlop Radial Rover tires
since the factory tires were worn and they sucked in snow and mud. My two main
concerns about the truck as an expedition vehicle are the following:
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- Cargo capacity - Being a 1/2 ton, even with a lightweight pop-top, we
might be slightly over GVWR when fully loaded for a long trip.
- Gasoline Engine - A diesel would be much better for expeditions due
to its higher low-end torque and greater fuel economy.
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To try to alleviate the first situation, I plan to upgrade the suspension and
brakes. Although this will not raise the vehicle's GVWR, it will make the vehicle
more comfortable and safer, even when slightly overloaded. The second thing is
harder to solve but the gasoline V8 should be okay for trips in North America where
fuel is relatively inexpensive. If necessary a conversion to propane and gasoline
could be an alternative if venturing to places where fuel prices are higher but
propane is plentiful.
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Truck Upgrades
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The following is a list of the
planned upgrades for the truck along with the current status of each project. As
projects are completed I will post links to step by step project pages.
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Project |
Make/Model |
Scheduled |
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Shocks |
Bilstein Heavy-Duty Self Adjusting |
Feb 2005 |
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Driving/Fog Lights |
Hella 500-Series Fog and Driving Lights |
Feb 2005 |
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Air Bags |
Air Lift Ride Control with In-Cab Controller |
Spring 2005 |
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Brake Pads |
Heavy Duty Ceramic Pads |
Spring 2005 |
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Transmission |
Transmission Cooler |
Summer 2005 |
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Oil System |
Oil Cooler |
Summer 2005 |
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Air Intake |
K&N High Performance Air Filter |
Summer 2005 |
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Tires |
Michelin or BFGoodrich A/T |
Spring 2005 |
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Exhaust |
Borla Performance Exhaust |
Fall 2005 |
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Springs |
Heavy-Duty Front Springs |
Winter 2005 |
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Front Hitch Receiver |
Reese |
Winter 2005 |
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Winch |
Warn 12,000 lbs. with Hitch Mount |
Spring 2006 |
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Rear Bumper |
Custom with Spare Tire Bracket and Jerry Can Holder |
Summer 2006 |
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The Camper
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The camper is a 2004 Four Wheel Hawk
pop-up camper. Although I would have preferred to get the shell model and build a
custom interior, I did not have the time to undertake such a project so I ordered the
Hawk model with the following options:
- Extended Cabover
- 12 Volt Electrical System
- Outside Hot Water Shower
- Mechanical Jacks
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Camper Modifications
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Although I elected not to order the shell
model and finish the interior myself, there are many modifications to the camper and its
equipment that I want to make to customize it to my particular needs and make life on
the road or the trail more comfortable. The following table contains a list of proposed
modifications and equipment purchases along with their planned dates. As I complete
these project or purchases will post links to picture pages and step by step logs.
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Project |
Make/Model |
Scheduled |
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Insulation |
Custom Folding Rigid Side Panels with Foam Insulation |
Spring 2005 |
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Outside Shower |
Install Brackets for Hanging Privacy Curtain and Build Gray Water Collection Pan |
Spring 2005 |
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Outside Lighting |
Hella Work Lights on Sides and Back of Camper |
Spring 2005 |
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Refrigeration |
Engel DC Refrigerator/Freezer with Sliding Mount in Place of Stock Icebox |
Summer 2005 |
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Microwave Oven |
Small GE Microwave on Custom Shelf Over Engle Fridge |
Summer 2005 |
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Generator |
Honda EU1000i with Custom Mount on Back Wall of Camper |
Winter 2006 |
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Awning |
Catalina 8' Awning |
Spring 2006 |
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