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Camuyano's Expedition Truck
(Version 1.0)

(Updated 02/02/2005)

Introduction

In the cruising sailboat world there is a common refrain that says, "don't wait for the perfect boat to go cruising in; just go." Using the same logic I have decided to, rather than wait for the perfect truck to come along, equip my current vehicle for overland expeditions.

The vehicle will be used mainly in North America but if, after testing the vehicle, we feel it is up to the job, we may use it for international trips. After all, during the Turtle Expedition's trip to Iceland, the camera crew used a nearly stock Dodge Ram 1500 that was able to keep up with the Turtle IV without major problems except for a warning light and almost running out of fuel.

I will document my upgrades through frequent updates to this page so that my experience may help others who are in the process of upgrading their vehicles for adventures close to home or in far away places.

The Truck

The truck is my 2001 GMC Sierra 1500 SLE extended cab with a Vortec 4.8 litre V8 that I have owned since new. It is a jack of all trades used to commute to and from work on most days as well as for running errands, long family trips, business trips, working on my land, transporting materials for home projects as well as for boating, kayaking and skiing trips.

To say that the truck is versatile is an understatement. It is extremely comfortable on the highway (friends say that it rides like a Cadillac) and the extended cab offers plenty of space for up to 6 adults. Although I have not spent much time off-roading with the truck, I've managed to drive it back into the woods on our property through rutted, muddy trails full of old logs. (I've also gotten it stuck to the axles just off my driveway but that was probably my fault.)

The truck is stock except for the addition of a Four Wheel Hawk pop-up camper along with the tidedowns and 12V wiring for the camper. A couple of years ago I added Dunlop Radial Rover tires since the factory tires were worn and they sucked in snow and mud. My two main concerns about the truck as an expedition vehicle are the following:

  • Cargo capacity - Being a 1/2 ton, even with a lightweight pop-top, we might be slightly over GVWR when fully loaded for a long trip.
  • Gasoline Engine - A diesel would be much better for expeditions due to its higher low-end torque and greater fuel economy.

To try to alleviate the first situation, I plan to upgrade the suspension and brakes. Although this will not raise the vehicle's GVWR, it will make the vehicle more comfortable and safer, even when slightly overloaded. The second thing is harder to solve but the gasoline V8 should be okay for trips in North America where fuel is relatively inexpensive. If necessary a conversion to propane and gasoline could be an alternative if venturing to places where fuel prices are higher but propane is plentiful.

Truck Upgrades

The following is a list of the planned upgrades for the truck along with the current status of each project. As projects are completed I will post links to step by step project pages.

Project Make/Model Scheduled
Shocks Bilstein Heavy-Duty Self Adjusting Feb 2005
Driving/Fog Lights Hella 500-Series Fog and Driving Lights Feb 2005
Air Bags Air Lift Ride Control with In-Cab Controller Spring 2005
Brake Pads Heavy Duty Ceramic Pads Spring 2005
Transmission Transmission Cooler Summer 2005
Oil System Oil Cooler Summer 2005
Air Intake K&N High Performance Air Filter Summer 2005
Tires Michelin or BFGoodrich A/T Spring 2005
Exhaust Borla Performance Exhaust Fall 2005
Springs Heavy-Duty Front Springs Winter 2005
Front Hitch Receiver Reese Winter 2005
Winch Warn 12,000 lbs. with Hitch Mount Spring 2006
Rear Bumper Custom with Spare Tire Bracket and Jerry Can Holder Summer 2006

The Camper

The camper is a 2004 Four Wheel Hawk pop-up camper. Although I would have preferred to get the shell model and build a custom interior, I did not have the time to undertake such a project so I ordered the Hawk model with the following options:

  • Extended Cabover
  • 12 Volt Electrical System
  • Outside Hot Water Shower
  • Mechanical Jacks

Camper Modifications

Although I elected not to order the shell model and finish the interior myself, there are many modifications to the camper and its equipment that I want to make to customize it to my particular needs and make life on the road or the trail more comfortable. The following table contains a list of proposed modifications and equipment purchases along with their planned dates. As I complete these project or purchases will post links to picture pages and step by step logs.

Project Make/Model Scheduled
Insulation Custom Folding Rigid Side Panels with Foam Insulation Spring 2005
Outside Shower Install Brackets for Hanging Privacy Curtain and Build Gray Water Collection Pan Spring 2005
Outside Lighting Hella Work Lights on Sides and Back of Camper Spring 2005
Refrigeration Engel DC Refrigerator/Freezer with Sliding Mount in Place of Stock Icebox Summer 2005
Microwave Oven Small GE Microwave on Custom Shelf Over Engle Fridge Summer 2005
Generator Honda EU1000i with Custom Mount on Back Wall of Camper Winter 2006
Awning Catalina 8' Awning Spring 2006